Common Applications for Industrial Measurement Instrumentation

Achieve accurate, reliable measurements in hydrogen pipelines with solutions designed for harsh production conditions.

Special application for flow measurement

Reduce the risk of burner flame-out and prevent unplanned heater shutdowns

Energy optimization and monitoring of the wort pH determines hop solubility and controls body, palate and clarity.

Achieve desired product quality and ensure food safety during dry pet food production.

Ensuring rapid cycling and precise pressure control for the filling process

Maximize production capacity during initial pet food manufacturing processes.

Improve final product quality with reliable steam measurement during pet food cooking processes.

Improve throughput potential and affirm the maturation process

After purification, raw juice is heated with steam to evaporate the natural water. After evaporation, the caramel syrup enters the crystallization process, where vacuum pans continue concentrating the sugar.

Breaking down minerals and subsequent release of precious metal with Measurement Instrumentation in leaching

Efficiently grinding ores and other materials down to a fine powder

Efficiently separate valuable minerals from unwanted gangue material

These portable skids are installed on the heap leach, wireless instruments (P, F) will give you more visibilty of the irrigation process, detecting failures such as clogged or broken irrigation pipes. As a result, leach process is more stable and decreases operation and maintenance costs. At the same time, personal safety is increased as no more operators are requierd to be over the heap leach.

Critical measurements of flow, pressure, temperature, and more to maximize productivity in primary crusher operations.

Achieve accurate flow measurement in high temperature applications

Avoid dangerous situations with dependable flame detection solutions

Reduce installation costs with integrated flow meter solution

Ensure accuracy and reliability when measuring Differential Pressure flow for high viscosity fliuds

Achieve high purity targets and reduce operational costs in blue hydrogen production.

Increase process uptime and eliminate harmful emissions from measurement leaks

Measurement redundancy and reliability for critical safety application

Increased Reliability in Flow Measurement Reduces Leak Points and Maintenance Costs

Special application for flow measurement

Improve critical measusurement point by increasing user safety and reducing maintenance.

Reliable Flow Measurement to Avoid Unscheduled Shutdowns

Minimize carbon emissions and environmental impact associated with spent grain at your brewery.

Increase Energy Optimization Through Consumption Measurement

Eliminate the need for manual sampling with high precision flow instrumentation.

Optimize Process for Magnetic Flow Meters with Limited Upstream and Downstream Straight Runs

Measurement Instrumentation for Bleaching in Edible Oil Production

Measurement Instrumentation for Caustic Refining and Neutralization

Accurately measure the crude oil flow in edible oil production.

Blending and Concentration Control of caustic soda for fermenter cleaning

Interplant transfer are ideal measurement points to identify potential waste or recipe quality concerns

Ensuring rapid cycling and precise flow control for the filling process

Precision Measurement to reduce rework and waste

Monitor and control steam throughout your brewing operations for reduced energy waste and cost savings.

Accurately measure the blend ingredients into the meat mixture.

Accurately Measure Milk Mass for Each Tanker Load

Avoid contamination by easily identifying and removing unwanted leftover product.

Monitor and control the system pressure during edible oil degumming.

Accurate and repeatable flow measurement in sugar purification process

Measure and track extract efficiency with reliable measurement instrumentation.

Ensure food safety and desired product quality during wet pet food production.

Accurately measure the de-gummed oil flow during the edible oil refining process.

Ensure consistent spreading of liquid during the coating phase.

Optimize energy usage with precision flow instrumentation during edible oil degumming.

Accurate control and total flow measurement control evaporation profiles ensuring consistent quality and predictable fermentation time.

Precision measurement to reduce product waste.

Continuous and point level measurement and control solutions for the petrochemical industry

Precision Dosing to Eliminate Manual Sampling

Minimize carbon dioxide emissions throughout your brewery for reduced energy use and cost savings.

Minimize product losses and optimize recovery of hexane during solvent extraction.

Reduce energy usage with reliable flow instrumentation.

Using Continuous Density Measurement to Monitor Fermentation

Maximize enzyme utilization and reduce costs with flow instrumentation.

Achieve desired product quality and ensure food safety during dry pet food production.

Maximize production capacity during initial pet food manufacturing processes.

Improve final product quality with reliable steam measurement during pet food cooking processes.

Monitor level, temperature, and flow in holding ponds with wireless technologies.

Delivering reliable data for dewatering efficiency with measurement instrumentation

Rosemount Slurry Magnetic Flow Meters and Micro Motion Fork Density Meters ensure savings and eliminate process hazards.

Optimize Measurement Availability Utilizing Emerson's Broad Technology Portfolio

Increase Reliability of Critical Furnace Cooling Circuit Leak Detection

Enhancing mining operations, ensuring improved efficiency and safety in tailings dam management.

Improving uptime in compressed air systems in mining applications

Real-time data to optimize the performance of hydrocyclones, increased productivity and reduced cost

Streamline sulfuric acid plant processes and achieve maximum performance in the mining industry

Eliminate coarse material return to the mill and achieve reliable and repeatable flow measurement in gold mining

Maximize the recovery of precious metals in a sustainable and cost-effective manner

Achieve optimum concentration control with Micro Motion Fork Density Meters.

Blending of hydrogen at levels up to 30% while maintaining measurement accuracy with Rosemount Ultrasonic

Carbon capture and sequestration technology requires the right instrumentation

Micro Motion Coriolis meters are a great resource for monitoring and reporting methane emissions

Optimize Oil and Gas Production in Corrosive Environment with Reliable Vortex Design

Micro Motion Coriolis technology safely and effectively reduces the risk of costly operation shutdowns

Increase well test data availability while improving the health of personnel and protection of the environment

Coriolis technology addresses measurement challenges and provides maximum efficiency and accuracy in hydrogen operations.

The Roxar Watercut Meter Supporting Measurement Needs in Upstream Applications

The Roxar Watercut Meter Supporting Measurement Needs in Downstream Applications

Flow measurement of natural gas during injection and withdrawal on an underground gas storage facility

Leak detection via differential flow in hydrocarbon lines

Measurement of the standard volume flow (with NGE functionality) of natural gas on a compressor station

Measurement accuracy in smaller installations with severe flow disturbances with no flow conditioner

Implications of measuring hydrogen blends and pure hydrogen

Streamline your instrumentation and allocation activities with the use of Multiphase Flow Meters from Emerson

Coriolis technology provides superior flow measurement for accurate carbon sequestering operations

Ultrasonic clamp-on technology meets the challenge of reservoir flow measurement

Revolutionizing offshore gas flow measurement at injection wells, with non-intrusive ultrasonic technology

Allocation meter on the transfer of crude oil from the field to a pumping station

Supporting your ability to reduce the environmental impact of your operations

The Roxar 2600 Multiphase Flow Meter offers many useful data points, providing useful flow assurance insights

Real-time data supporting production optimization capabilities from Roxar 2600 Multiphase Flow Meters

When performing well testing operations, moving large, heavy pieces of equipment from location to location can be challenging.

Providing high-quality multiphase measurement in a compact and cost-effective design

Decrease Flow and Energy Consumption in Distillation Towers

Reduce Water Pollution in Plant Sumps with Accurate Monitoring

Reduce Inefficiencies and Ensure Reliability in Feed Water Heaters

Ensuring Reliable and Efficient Operation of Rotating Equipment in Refineries

Optimize Desalter Operations with Level Measurement Technology

Improve the reliability of your operations with Radar Level Measurement Technology

Enhance Liquid and Gas Separator Performance with Radar Level Measurement Technology

Floating roof monitoring using modern radar technology increases safety and efficiency on storage tanks

Continuous and point level measurement and control solutions for the refining industry

Reuse Absorbent Liquid to Minimize Expenses with Level Measurement Technology

Continuous and point level measurement and control solutions for the refining industry

Enhance Acid Slurry Tank Operations using Radar Level Measurement Technology

Solutions for Intermediate Hydrocarbon Storage

Optimize Fractionator Operations with Radar Level Measurement Technology​

Dry Run Protection for Pumps

Accurately monitor sugar inventory levels despite difficult dusty and sticky material conditions.

In the beet handling stage, the main goal is to minimize operator interaction and increase safety. Using level measurement technologies in the flume can help ensure the water level remains consistent while avoiding overfills.

Accurately and continuously measure cooked grain levels despite the challenging conditions in temper silos.

Accurate level monitoring of stored wheat germ levels in silos helps ensure successful inventory management.

Accurate level measurement of raw coffee beans ensures continuous inventory tracking and reliable supply to production.

Gain insights into your tank and ensure production runs smoothly without interruption.

Accurately measure solvent levels to reliably monitor filling and discharge in chemical tanks.

Accurately measure dough levels despite the challenge of constantly moving blades in industrial mixers. 

Accurately and continuously monitor wheat bran levels to ensure packing and delivery schedules are met. 

Accurately measure fluid levels to reliably monitor storage, filling and discharge of water and chemicals.

Accurately and continuously measure levels of sugar stored for packaging despite sticky material properties.

Accurately measure grease levels to trigger timely cleaning of grease traps in restaurants.

Accurately measure levels and monitor pumps during turbulent dairy culture and yoghurt processes.

Accurately measure level of grain in storage silos to ensure continuous production.

Accurately and continuously measure levels in corn surge bins to prevent production disruptions

Accurately measure tank levels with non-contacting radar, even in challenging fast-filling vessels.

Accurately monitor levels of raw sugar to optimize storage capacity despite sticky material properties.

Accurately measure levels of raw materials and build-up in silos to facilitate timely maintenance and cleaning cycles. 

Accurately measure levels of sugar industry waste by-products despite sticky, vaporous material conditions.

Accurately measure levels of seed material build-up in silos to facilitate timely maintenance and cleaning cycles. 

Accurately measure lime levels in silos despite challenging dusty conditions and build-up on storage silo walls.

Accurately and continuously measure stored wheat levels despite challenging humid and dusty conditions.

Maintain precise knowledge and control of the level of your storage tanks.

Leverage accurate point level detection during milk conversion to solid curd and separated whey.

Accurately measure beer levels to optimize filling, emptying and pump control in storage tanks.

Accurately measure spice/flavoring levels in production bins despite dusty, lightweight material properties. 

Accurately measure milk levels in dairy transfers with non-contacting, maintenance-free radar instrumentation.

Maintain precise knowledge and control of the level of inventory in your storage tanks.

Accurately measure water levels with hygienic instrumentation in sterile, high-temperature, storage tanks.

Accurately measure animal feed levels in challenging conditions with robust solutions that are easy to install.

Continuously and accurately measure whiskey levels to minimize waste, shorten cycle times and ensure quality.

Accurately measure wheat levels in grade-differentiated silos to optimize cleaning cycles and avoid process disruption.

Continuously and reliably measure levels of gluten meal to ensure accurate inventory for distribution.

Accurate and reliable level measurement for solids.

Accurately measure rennet levels, even in challenging rapid-fill vessels.

Accurately and continuously measure grain levels in brewing process, in challenging, humid and dusty conditions.

Accurately measure coffee bean levels sorted by roast (low, medium, dark) to reliably track inventory.

Continuously monitor levels of stored ethanol and spirits with accurate, reliable measurement technologies.

Hygienically measure water levels in high-temperature, sterile tanks to prepare for clean-in-place (CIP) processes.

Accurately measure cocoa bean levels for precise inventory tracking in dusty conditions.

Accurate level measurement of sugar beet and sugar cane is crucial for continuous sugar production. 

Continuously measure levels of dextrose for accurate inventory control and optimized maintenance cycles.

Accurately measure sugar levels in spite of sticky, dusty material challenges.

Accurately measure alkalizer powder levels in small-sized storage vessels

Accurately monitor levels of cocoa powder in storage silos to enable successful inventory and distribution control.

Accurately measure raw grain inventories to ensure continuous cereal production and precise cost calculations. 

Accurately measure dairy in mixing tanks despite turbulence, agitators or changes in process conditions.

Accurate and reliable level measurement for grain silos.

Accurately measure levels of stored additives to ensure adequate, on-hand supply and continuous production. 
 

Accurately measure rapidly-changing cocoa nib levels to continuously monitor inventory and facilitate timely resupply

Achieve reliable filling and emptying control of animal feed silos.

Accurately measure malt grain levels to maximize utilization of the malt mill and avoid overfills.

Accurately monitor wheat flour levels in storage silos to enable successful inventory, maintenance, and distribution.

Accurately measure malted grain levels despite challenging conditions that promote build-up in storage silos.

Ensure adequate levels of inventory in silos to reduce production downtime.

Accurately measure levels of instant or freeze-dried coffee to ensure reliable inventory tracking into packaging.

Accurately and continuously measure levels of bleaching agents needed for the absorptive cleansing of seed oils. 

Accurately measure levels of ground coffee to continuously monitor inventory in rapidly-filling and -emptying silos.

Reduce water usage without compromising product quality in the brewing industry.

Accurately measure wort levels to ensure complete fermentation and achieve desired beer flavor. ​

Accurately measure mash tun levels to optimize mashing process control in spirits distillation.

Accurately and hygienically measure water and chemical levels in challenging dairy CIP environments.

Accurately measure levels during the spirits fermentation process despite surface foam or hops.

Continuous level measurement and point level detection help ensuring smooth filling processes

High frequency radars to penetrating challenging process streams

Optimize dairy inventory movements with reliable level instrumentation.

Accurately measure separated shell levels and material build-up to optimize cleaning cycles and inventory control.

Accurately measure dairy levels for a smooth, repeatable filling process, even in rapid-fill vessels and small tanks.

Achieve continuous level measurement of corn starch (a final product) for accurate inventory control and distribution. 

Accurately and continuously measure levels of dry and wet materials in steeping tanks despite rapidly changing levels.

Hygienic, accurate measurement of solid and liquid levels for reliable batching in spirits production.

Accurately measure dairy tank levels with top-down, non-contacting radar to ensure precision monitoring.

Accurately measure cereal levels in production bins to ensure availability for packaging and distribution. 
 

Hygienic, compact level measurement solutions

Continuous and point level measurement solutions

Accurately measure and monitor flour levels to optimize production, maintenance cycles and quality of final products. 

Accurately measure tank contents to monitor and control conversion of starches to fermentable sugars. 

Monitor level, temperature, and flow in holding ponds with wireless technologies.

Reduce cross-contamination and improve safety with reliable instrumentation for Clean-in-Place, Steam-in-Place processes

Accurately measure levels in aggregate and rock silos to ensure capacity is available as needed for production.

Accurately measure levels of material deposited by radial stacker systems to optimize operational responsiveness

Accurately measure sinter ore levels in storage silos despite the complex and harsh storage environment

Accurately measure levels in coal and coke silos to prevent furnace shutdowns

Accurately measure ore levels for underground rock feeds in metal ore processing

Accurately measure levels of talc concentrate slurry despite challenges with sticky material build-up on silo walls.

Accurate monitoring of acid distribution to prevent instabilities and optimize operations
 

Accurately measure levels of slaked lime to control inventory, despite challenging silo conditions.

Efficiently manage operational challenges that often hinder efficiency and process control

Accurately measure levels in conveyor belts to optimize operations

Accurate control of inventory with radar level sensors to ensure that operations are running smoothly

Accurately measure levels of limestone dust collected to minimize unwanted release into the environment

Accurately measure rock salt levels in stock silos to predict production supply and ensure timely cleaning of build-up.

Accurately measure coal levels in storage silos for real-time inventory, process control, and shipment preparation.

Comply with regulations while ensuring water availability and optimizing processes

Accurately measure inventory levels of bentonite clay in storage silos to ensure continuous production

Accurately measure the level of iron pellets stored in silos to reliably monitor final product inventory

Accurately measure coarse salt in silos to plan for timely maintenance cycles and feed continuous processing.  

Optimize water management and achieve your safety and sustainability goals

Accurately and responsively measure potash material levels to ensure adequate supply in fast-moving operations.

Efficiently breaking down larger rocks into more manageable fragments with advanced solutions

Low tank level affects the cathodes production and increases the risk of explosion

Accurately measure salt levels despite challenging conditions in sizing bins to ensure continuous process supply.

Boosting output with cutting-edge measurement instrumentation solutions for optimal rolling screen performance

Accurately measure levels of rock salt in fast-filling and -emptying loading bins for precise shipment monitoring.

Accurately monitor stored ground salt (as final product) to optimize production and meet shipping schedules.

Accurately measure levels in fine ore silos to ensure continuous furnace supply and operations

Accurately measure levels in fine ore bins to supply fast-moving sifting and filtering applications

Accurately measure levels of finished potash stored in domed warehouses or large silos to reliably monitor inventory.

Accurately measure limestone levels during screening and sizing despite fast-moving, dusty conditions. 

Accurately measure coal and ore levels stored in outdoor piles at metal ore processing facilities

Accurately measure inventory levels of pelletized talc despite dust and uneven surfaces in storage silos. 

Ensure reliable monitoring of thickener tanks, avoid overfills and optimize processes

Measuring stockpile height to prevent head pulley and tripper cart damage on conveyor belts.

Maintaining accurate pH control, precise chemical dosing, and thorough reagent mixing

Accurately measure ore levels in underground storage bins despite harsh, hot, dusty conditions

Maintain accurate inventory of large particles, small particles and powders with non-contacting radar level technology

Accurately measure raw coal pile levels despite harsh conditions to ensure the stacker is efficiently repositioned.

Accurately measure talc levels in sizing and storage bins despite uneven surfaces, dust, and rapid filling and emptying.

Accurately measure levels of final products in protected storage to reliably track material in inventory. 

Accurately measure potassium chloride raw material levels in storage silos to ensure supply to the production process.

Accurately measure crushed limestone levels despite harsh conditions to ensure continuous supplies for production.

Increase productivity and reduce costs with smart water management

Accurately measure levels in production supply day bins and additive silos used in mining operations

Accurately measure levels in fast-moving crushing applications to optimize crusher maintenance and operations.

Accurate measurement of stored quicklime provides inventory insight for streamlined production and delivery schedules.

Accurately measure talc ore levels in real-time despite challenging, dusty conditions in storage silos.

Accurately measure raw material levels to ensure timely reloading for crushers despite fast-moving level changes.

Accurately measure powdered iron levels in storage silos to prevent process shutdowns

Accurately measure final product levels in storage silos to monitor inventory tonnage and operational efficacy

Accurately measure levels of finished potash stored in domed warehouses or large silos to reliably monitor inventory.

Ensure accurate monitoring to avoid overfills and increase efficiency

Accurately measure material levels deposited directly below the stationary stacker despite challenging conditions

Accurate level monitoring reduces risk of dam failure, reduces operational costs and helps to optimize processes

Accurately measure levels of limestone in storage silos to ensure continuous production despite dusty conditions

Accurate measure talc powder levels in real-time despite harsh, dusty conditions to improve inventory management.

Accurately measure levels of raw coal despite challenging stockpile conditions to optimize feed to the crusher.

Accurate monitoring of brine evaporating ponds helps reduce costs and optimize processes

Protect Hot Asphalt Tanks using Wireless Temperature Transmitters

Increase temperature measurement points and control without shutting down process production.

Recover costly product and reduce waste with precise temperature and pressure instrumentation.

Monitor oil stream pressure and temperature during edible oil degumming.

After purification, sugar dries and cools down with air ducts to blow air for drying.

Energy optimization and monitoring of the wort pH determines hop solubility and controls body, palate and clarity.

Improve Process Throughput and Quality with Temperature Transmitters

Decrease Maintenance Costs and Improve Temperature Control

Utilize accurate flow measurement instrumentation in flash tanks to ensure optimal efficiency and effectiveness

Optimizing cooling water processes in mining applications

Withstand Harsh Plant Conditions to Assess Bearing Health

Mechanical failures on belt conveyors elements occur very often, this can lead a fire due to high friction between belt and rollers. Emerson wireless temperature monitoring system provides real time visibility of hot spots on critical elements of the conveyor.
When temperature raises, an alert is displayed in the control room to take actions and prevent fires and damages.

Decrease Operating Costs and Reduce Environmental and Safety Risks

Improve metal recovery in electrowinning in mining applications

Avoid Process Shutdown While Reducing Capital Costs

Ensuring safe carbon capture operations with real-time corrosion and erosion monitoring.

Effectively manage increased risk of corrosion during highly corrosive bio-feedstock refining

Improve maintenance and safety in gas retrieval operations by monitoring solids, fluid erosivity and pipework metal loss.

Monitoring corrosion on crude overheads to improve plant uptime and reduce maintenance costs

Optimize Production with Seamless, Non-Intrusive Sand Monitoring Solutions

Avoid potentially dangerous situations with accurate & reliable gas leak detection & flame detection solutions

Improve safety at chemical plants with reliable flame & gas detection solutions

Flame detection safety solutions for the food and beverage industry
 

Gas detection and flame detection safety solutions for the food and beverage industry

Gas detection and flame detection safety solutions for the food and beverage industry

Gas detection monitoring is key to worker safety

Reduce oxygen depletion risks and enhance worker safety with early gas leak detection.
 

Maintain safe working conditions with reliable flame detection & gas detection products

Identify toxic gases in mines and other mineral processing areas

Optimize fuel usage to maximize production & minimize costs in power plants

Reliably Track and Validate the Full Hydrogen and Natural Gas Blend Rate Using Gas Chromatographs.

Safely Maximize Heat Production.

Lower operating costs while reducing NOx emissions

There are different technologies used for biogas cleaning and upgrading into biomethane/renewable natural gas (RNG).

Achieve accurate oxygen measurement inside a rotating lime kiln

Ensure food safety and desired product quality during wet pet food production.

Ensure 100% Product Inspection Using Inline, Real-Time Leak Detection and Rejection of Individual Leaking Packs

Ensure Quality with 100% Product Inspection Using Inline Leak Detection and Rejection of Individual Leaking Containers

Get accurate & reliable pH measurement throughout the sugar refining process

Effective Control of Chlorine in Food Canning Manufacturing
 

Help keep dairy production running efficiently with accurate conductivity measurement

Get better control of product quality to maximize product yield
 

Clean-in-Place (CIP) Liquid Analysis Solutions for the Food & Beverage Industry
 

Accurately measure caustic to ensure consistent peeling of fruits & vegetables
 

Control pH to ensure a maximum protein yield

Corrosion and fouling resistant sensors ideally suited for measuring the concentration of CIP solutions

Tighter pH Control of Mobile Phase in Chromatographic Separations

Clean-in-Place (CIP) Liquid Analysis Solutions for the Pharmaceutical Industry

Accurately measure pH levels & dissolved oxygen concentrations in pharmaceutical manufacturing

Measurement of flow rates, temperatures, and pH to ensure optimal performance of gold elution process

Efficiently monitor ore grades, recovery rates, and energy consumption with Measurement Instrumentation

Wastewater Treatment in Refineries

Gain additional control with accurate pH measurement

Highly corrosive chemicals in the polymer surge drum can quickly destroy sensors and create dangerous situations.

Challenging application for pH sensors

Refinery Wastewater Treatment

Complete Inventory Monitoring System for Safe and Efficient Gas Storage

Solve your cryogenic measurement challenges with a complete and integrated system solution.

Get precise level, temperature and pressure measurements for inventory and custody transfer in large storage tanks.

Highest precision in level, temperature, volume and mass measurements when buying and selling from bulk storage tanks

Gain full insight into your inventory with a complete system for measurement, communication, and operator software

Level and temperature measurement for volume control in palm oil storage tanks

Reliably measure level, temperature and volume in crude palm oil storage tanks

Secure on-time deliveries and improve equipment uptime with full insight into your fuel tanks

The Rosemount Tank Gauging system for liquefied gases offers increased reliability, safety and efficiency

A simple way to add independent high level alarm to existing tanks without mechanical modifications

Gain full insight into your inventory with complete system for measurement, communication, and operator software

Enable Automated Tank Farm Operations With Wireless Data Transmission

Replace obsolete field and control room equipment while retaining existing cabling and communication protocols

Reduce energy costs and eliminate the risk of manual inspections at the facility with steam trap monitoring solutions.

Reduce cross-contamination and improve safety with reliable instrumentation for Clean-in-Place, Steam-in-Place processes

Built up earthen structures can become unstable and collapse

Wireless Monitoring Solution to Ensure Trouble Free Operation of Barge Pump System

SAG and ball mills are the most critical equipment in M&M process

Improve operational performance and profitability of heap leaching facilities

Mechanical failures on belt conveyors elements occur very often, this can lead a fire due to high friction between belt and rollers. Emerson wireless temperature monitoring system provides real time visibility of hot spots on critical elements of the conveyor.
When temperature raises, an alert is displayed in the control room to take actions and prevent fires and damages.

Remote heater treater monitoring for data insights to prevent integrity issues, reduce costs and improve dependability

Wireless monitoring for wellhead casing and tubing integrity reduces costs and improves maintenance efficiency.