Transforming Sulfuric Acid Plant Operations in Mining with Measurement Instrumentation
Streamline sulfuric acid plant processes and achieve maximum performance in the mining industry
Efficiently measure the flow and concentration of sulphuric acid
Sulfuric acid plants are critical elements of mine sites, where applicable. Operators encounter a range of challenges when it comes to managing these auxiliary plants. Maintaining optimal temperature levels, monitoring flow rates, and controlling pressures are just a few of the complexities they face. Issues with storage tank levels, acid flow, and temperature fluctuations can impact the efficiency and safety of sulfuric acid plants. To address these challenges, mining operators are increasingly turning to advanced solutions, including oxygen flow sensors, temperature sensors, and pressure sensors. By providing real-time data, these sensors empower operators to make informed decisions and optimize plant performance. Emerson's Measurement Instrumentation enable operators to proactively address challenges and drive enhanced efficiency and safety in sulfuric acid plant operations.
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Product Solutions
The Rosemount 8750W Magnetic Flow Meter reduces lifecycle costs and unplanned shutdowns by accurately measuring water and wastewater flows in a variety of utility applications. The 8750W is supported by intelligent diagnostics that help users take advantage of improved installation, maintenance and process-management practices. With fully welded sensor construction and an isolated, replaceable terminal block the 8750W is the most dependable meter available for utility and water applications.
- Maximize uptime with dual-compartment transmitter housing that isolates electronics from moisture and contamination
- Rely on robust, fully welded construction designed to withstand sustained vibration
- Confirm meter calibration without interrupting the process using continuous meter verification
Line Size
0.5" – 48" (15 mm – 1200 mm)
Liner Material
PTFE, Neoprene
Electrode Material
Stainless Steel, Nickel Alloy
Rosemount 8705 Flanged Magnetic Flow Meter Sensors provide long-lasting, reliable performance in even the most challenging applications. An all-welded construction provides a hermetic seal that protects against moisture and other contaminants. The sealed housing ensures maximum sensor reliability by protecting all internal components and wiring from even the most aggressive environments. A removable and replaceable terminal block enables easy repair in the field without the need to replace the entire meter.
- For maximum protection, a fully welded sensor housing provides a hermetic seal
- Avoid process shutdown with a removable and replaceable terminal block that enables repairs in the field
- Capture any potential process fluid leakage with optional secondary containment compartments to surround electrodes
Accuracy
Up to 0.15% of volumetric flow rate accuracy over 13:1 flow turndowns, 0.25% over 40:1 flow turndown
Line Sizes
½-36 inch (15-900 mm)
Liner Materials
PTFE, ETFE, PFA, Polyurethane, Neoprene, Linatex Natural Rubber
A dual-compartment transmitter housing provides isolation from the external environment. Advanced diagnostics and through-the-glass Local Operator Interface offer unparalleled process insight.
- Continually monitor meter health and performance without stopping the process with Smart Meter Verification
- Prevent moisture ingress with dual-compartment transmitter housing
- Improve process management with advanced Digital Signal Processing
Sensor compatibility
Compatible with Rosemount 8705, 8711, and 8721sensors. Compatible with AC and DC powered sensors ofother manufacturers.
Transmitter coil drive current
500mA
Flow rate range
Capable of processing signals from fluids that are travelingbetween 0.04 and 39 ft/s (0.01 to 12 m/s) for both forwardand reverse flow in all sensor sizes. Full scale continuouslyadjustable between –39 and 39 ft/s (–12 to 12 m/s).
The Rosemount 8600 Utility Vortex flow meter is optimized for general purpose flow metering and utility applications including clean fluids and steam flow. The 8600 Utility Vortex meter offers enhanced reliability and simplified maintenance with superior vibration immunity without any moving parts. Installation is easy with no impulse lines or zeroing required and internal verification of both the electronics and sensor add enhanced process insight
- Ensure reliability and cut costs with no moving parts to repair or maintain
- Eliminate impulse lines and plugging issues with inline technology
- Simplify installation with no impulse lines or field calibration or zeroing required
Flow Meter Accuracy
± 0.75% of volumetric rate for liquids
± 1% of volumetric rate for gas and steam
± 2% of rate for mass flow on steam using 8600 MultiVariable (MTA option)
± 1% of volumetric rate for gas and steam
± 2% of rate for mass flow on steam using 8600 MultiVariable (MTA option)
Turndown
30:1
Output
4-20 mA with HART® 5
4-20 mA with HART® 5 and scalable pulse output
4-20 mA with HART® 5 and scalable pulse output
Rosemount 2130 Level Switch is developed for challenging applications, tough operating conditions and safety critical environments. Its robust construction and built-in powerful diagnostics will allow you to focus on the essential part - your plant. It is a plug-and-play device, which means that it is easy to install and does not require any advanced configuration or calibration. It is also virtually unaffected by process conditions, which makes its measurements extremely reliable. The Rosemount 2130 is SIL 2 certified for safety instrumented systems. It will make sure that you stay safe from overfill, while at the same time optimizing your tank usage.
- Equipped with fork health monitoring, the device realizes if maintenance is needed
- Magnetic test point makes proof testing of the Rosemount 2130 easy
- Adjustable switching delay enables easy handling of turbulent or splashing conditions
Operating Pressure
Full vacuum to 1450 psi (Full vacuum to 100 bar)
Operating Temperature
-94 to 500°F (-70 to 260°C)
Safety
SIL2 IEC 61508 certified
TÜV tested and WHG approved for overfill prevention
TÜV tested and WHG approved for overfill prevention
