Developing safer more energy-dense Electric Vehicle (EV) and ESS Batteries contributing to the global decarbonization effort.
Data Integration with the DeltaV system provides data between the field and business systems with minimal setup time. Decision makers at every level in the plant from engineering, operations, and production can get the critical data they need, reliably, securely, and in real-time.
RX3i CPE305 Controller
RX3i controllers provide the foundation for Industrial Internet connectivity. It is a powerful, modular Programmable Automation Controller with a focus on high availability.
Motion Control Systems suited for Any Environment
Even in environmental extremes like high temperatures and rough conditions, Emerson’s motion and drive solutions are as durable as they are versatile and scalable.
GMX-20MA Spot Welder
Prevent unnecessary health and safety concerns from operations in the welding process from heat and fumes. Emerson Branson Ultrasonic Welding solutions do not generate high heat or fumes during the welding process.
Branson GMX-20DP
The unique mechanical design of the GMX-20DP allows for a wide range of complex applications while delivering high levels of precision and process control.
Branson GMX-20MA Ultrasonic Spot Welder
Branson’s GMX-20MA is a newly developed ultrasonic spot welder with robust mechanical design and precise welding process monitoring.
Rosemount Incus Ultrasonic Gas Leak Detector
Deploy INCUS Ultrasonic Gas Leak and NetSafety Millennium Point Gas Detectors with Rosemount 935 Open Path Combustible Gas Detectors to increase detection efficiency and provide early and accurate alarms in outdoor operations.
Control Valve Packing and Bellows
Digital Valve Controllers bring intelligence to easy-e valves with the ability to detect issues before they become a problem.
PACSafe Configurable Safety Controller, expandable, with display
PACSafe Configurable Safety Controllers are perfect for machine automation applications requiring integrated SIL3 machine safety with multiple coordinated safety sensors.
The valves in your plant are likely the leading source of fugitive emissions. With limited capital, addressing the thousands of potential leak paths in your plant can seem like a daunting challenge. Yet every single valve upgrade you make moves you closer to more sustainable production.
Fisher™ ENVIRO-SEAL™ Control Valve Packing Systems
Emerson's low emission valve portfolio is designed and tested to address all possible leak paths - from proven, patented stem stealing systems to high integrity connections.
Manufacturers turn to Emerson for solutions to challenging plastic joining, metal welding and cleaning applications in plant floors, work cells and cleanrooms worldwide.
Branson GMX-20MA
Branson GMX-20DP
DCFX Automation Power Supplies
Increase automation up-time with Branson’s compact ultrasonic welding power supplies for automated assembly systems.
Creatively and strategically leverage solutions and expertise to create safer more efficient EV and ESS batteries
Emerson’s leading measurement, control and electrical technologies, global network of application experts, and engineering solution services make the company the ideal partner in this emerging technology.
Emerson is an expert solution partner with the flexibility to meet a wide variety of demanding applications, from mining, refining, cell production and battery assembly.
Emerson technologies, including health monitoring solutions, Plantweb Optics Platform and sitewide safety strategy expertise, position Emerson as the perfect partner for mining-based solutions that can help companies adopt and implement mining solutions at scale.
Emerson’s ability to provide technology, engineering and deep expertise across the Lithium Ion Battery supply chain, accelerates the development of EV Batteries as a viable sustainable energy source.
Frequently Asked Questions about EV Battery Assembly and Manufacturing
Critical raw materials used in manufacturing Li-ion batteries (LIBs) include lithium, graphite, cobalt, and manganese. As electric vehicle deployments increase, Lithium EV battery production for vehicles is becoming an increasingly important source of demand.
Lithium battery component (or battery cell) manufacturing is done in sets of electrodes and then assembled into battery cells. To produce electricity, lithium EV batteries shuttle lithium ions internally from one layer, called the anode, to another, the cathode. The two are separated by yet another layer, the electrolyte.
Every generation of battery design – cylindrical, prismatic, polymer pouch, and now, solid state - challenges technical limits and demands more from battery assembly technology. Ultrasonic welding solutions reliably bond the thinner, more delicate metals and advanced hybrid films needed to build more energy-dense batteries.
A battery is made up of an anode, cathode, separator, electrolyte, and two current collectors (positive and negative). The anode and cathode store the lithium. The electrolyte carries positively charged lithium ions from the anode to the cathode and vice versa through the separator. The movement of the lithium ions creates free electrons in the anode which creates a charge at the positive current collector. The electrical current then flows from the current collector through a device being powered (cell phone, computer, etc.) to the negative current collector. The separator blocks the flow of electrons inside the battery.
While the battery is discharging and providing an electric current, the anode releases lithium ions to the cathode, generating a flow of electrons from one side to the other. When plugging in the device, the opposite happens: lithium ions are released by the cathode and received by the anode.
One of the biggest challenges when it comes to vehicles is balancing weight with fuel power. Researchers are changing key features of the lithium-ion battery to make an all-solid, or “solid-state,” version. They replace the liquid electrolyte in the middle with a thin, solid electrolyte that’s stable at a wide range of voltages and temperatures.
