Measurement Solutions for Extruding, Drying, Coating Processes in Dry Pet Food Production
Achieve desired product quality and ensure food safety during dry pet food production.
Reduce product waste with measurement instrumentation for dry pet food
Once a batch comes out of the cooker, wet and dry pet food products typically take different finishing and packaging paths. Dry pet food often goes to an extruder which works the mixture into a dough and shapes the product into the proper sized pieces. Once shaped the sized pieces pass through a series of dryers or ovens on a conveyor. These dryers can be heated with steam, but gas-fired units are also very common. It is crucial to retrofit pet food dryers with accurate measurement instrumentation to help accurately measure natural gas flow. Next dry pet food is sprayed with various coatings to add nutrients and flavors to the product. Since coating is relatively expensive, coating systems should be instrumented with flow meters and pressure transmitters to ensure the desired amount is being added.
High performance measurement solutions can help improve product quality, reduce excess product waste, and ensure food safety during dry pet food finishing processes.
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Product Solutions
The Rosemount 3051SFA Annubar Flow Meter is a no-equal solution with a patented, averaging pitot tube that delivers superior measurement accuracy over a wide flow range. Its patented T-shaped sensor is engineered with an integrated thermowell, capable of obtaining measurements via a single pipe penetration while maintaining a small profile in the pipe to reduce permanent pressure loss and increase energy savings. This flow meter is also engineered with built-in flow calculations for fully compensated mass flow measurements and is offered with multiple communication protocols including WirelessHART®.
- Designed with built-in flow calculations for direct reporting of fully-compensated mass flow
- Advanced diagnostics provide diagnostic coverage to detect abnormal process conditions and electrical loop issues
- Callendar-Van Dusen sensor matching improves temperature accuracy enabling best-in-class flow calculations
Warranty
Up to 15-year limited warranty
Rangedown
Up to 200:1 (14:1 flow turndown)
Measurement Range
Up to 1000 inH2O (2,48 bar) differential, Up to 3626 psia (250,00 bar) absolute, Up to 3626 psig (250,00 bar) gage
The Rosemount 8800 Dual Vortex provides a redundant flow measurement solution. The 8800 Dual Vortex Flow Meter protects against false trips using one out of two, or two out of two voting. The 8800 Dual Vortex Flow Meter offers world-class reliability with a gasket-free, non-clog meter body that eliminates potential leak points, resulting in maximum process availability and fewer unscheduled shutdowns.
- Dual sensors, sensing elements, and transmitter configuration provide a compact solution for redundant flow measurement
- IEC 61508 certified for use in safety instrumented systems up to SIL 3 with 1oo2 voting
- An isolated sensor allows for online replacement without breaking the process seal
Flow Meter Accuracy
± 0.70% of mass flow rate in water using 8800 MultiVariable (MTA/MCA option)
± 2% of mass flow in steam using 8800 MultiVariable (MTA/MCA option)
± 1.3% of rate at 30 psia through 2,000 psia in steam using 8800 MultiVariable (MPA option)
± 1.2% of rate at 150 psia in steam using 8800 MultiVariable (MCA option)
± 1.3% of rate at 300 psia in steam using 8800 MultiVariable (MCA option)
± 1.6% of rate at 800 psia in steam using 8800 MultiVariable (MCA option)
± 2.5% of rate at 2,000 psia in steam using 8800 MultiVariable (MCA option)
± 0.65% of volumetric rate for liquids (uncompensated)
± 1% of volumetric rate for gas and steam (uncompensated)
± 2% of mass flow in steam using 8800 MultiVariable (MTA/MCA option)
± 1.3% of rate at 30 psia through 2,000 psia in steam using 8800 MultiVariable (MPA option)
± 1.2% of rate at 150 psia in steam using 8800 MultiVariable (MCA option)
± 1.3% of rate at 300 psia in steam using 8800 MultiVariable (MCA option)
± 1.6% of rate at 800 psia in steam using 8800 MultiVariable (MCA option)
± 2.5% of rate at 2,000 psia in steam using 8800 MultiVariable (MCA option)
± 0.65% of volumetric rate for liquids (uncompensated)
± 1% of volumetric rate for gas and steam (uncompensated)
Turndown
38:1 (single bar duals)
15:1 (dual bar duals)
15:1 (dual bar duals)
Output
4-20 mA with HART® 5 or 7
4-20 mA with HART® 5 or 7 and scalable pulse output
FOUNDATION fieldbus ITK6 with 2 Analog Input blocks, 1 Backup Link Active Scheduler function block, 1 Integrator function block, and 1 PID function block
Modbus RS-485 with device status and 4 variables
4-20 mA with HART® 5 or 7 and scalable pulse output
FOUNDATION fieldbus ITK6 with 2 Analog Input blocks, 1 Backup Link Active Scheduler function block, 1 Integrator function block, and 1 PID function block
Modbus RS-485 with device status and 4 variables
With a compact and light design, the 1600 transmitter delivers ease of integration. The intuitive design can support HART
®, RS-485 or a native Ethernet connection with optional Power over Ethernet. A suite of powerful software solutions provide measurement confidence and valuable process insight in the most challenging applications. The data historian feature captures rich information about process events, fluid quality, and measurement stability - over long and short periods of time.
- Gain ease of installation, integration, remote monitoring and connectivity with Ethernet/IP and Power Over Ethernet (PoE) capabilities as well as HART® or Modbus communication.
- Capture short- and long-term insight about process events, fluid quality and measurement stability with a data historian
- Check meter health in fewer than 90 seconds with Smart Meter Verification
Display/Interface
Graphical backlit display
Four-button mechanical controls
Flowmeter-status LED
Supports English, German, French, Spanish, Portuguese, Russian, Chinese, and Japanese languages
Four-button mechanical controls
Flowmeter-status LED
Supports English, German, French, Spanish, Portuguese, Russian, Chinese, and Japanese languages
Power Supply
Power over Ethernet available in Ethernet version
PoE PD Power Class 3 complies with IEEE 802.3at and 802.3af
18 to 100 VDC, 6 watts typical, 11 watts maximum
Complies with Low Voltage Directive 2014/35/EU per IEC 61010-1 Ed. 3.0 2010-06; Over voltage Category II, Pollution Degree 2
Self-switching AC/DC input, automatically recognizes supply voltage, available in both HART® and Modbus versions.
85 to 240 Vac 50/60 Hz, 3 .5 watts typical, 8 watts maximum
18 to 100 Vdc, 3 .5 watts typical, 8 watts maximum
PoE PD Power Class 3 complies with IEEE 802.3at and 802.3af
18 to 100 VDC, 6 watts typical, 11 watts maximum
Complies with Low Voltage Directive 2014/35/EU per IEC 61010-1 Ed. 3.0 2010-06; Over voltage Category II, Pollution Degree 2
Self-switching AC/DC input, automatically recognizes supply voltage, available in both HART® and Modbus versions.
85 to 240 Vac 50/60 Hz, 3 .5 watts typical, 8 watts maximum
18 to 100 Vdc, 3 .5 watts typical, 8 watts maximum
Universal Service Port
Universal Service Port design allows configuration and transfer of data unsing a standard, USB-C terminal
The Rosemount 3051HT Hygienic Pressure Transmitter is a best-in-class transmitter solution for gage and absolute measurements in the pharmaceutical and food and beverage industries. Built with industry standard process connections, this transmitter connects to sanitary fittings without special mounting hardware. This device meets 3-A™, EHEDG, and ASME-BPE industry standards and features a polished stainless steel housing option.
- Offers best-in-class performance of 0.065% of span, 100:1 rangedown, and 5-year stability, with batch repeatability up to ±0.02% upper range limit for 60 batches
- Polished stainless steel housing is free of voids and crevices to ensure easy cleaning and withstand washdown conditions (IP66/68 rated) for long term performance and durability
- Connects to various industry standard sanitary fittings including Tri-Clamp, Varivent, and DIN 11851 connection styles, see full specs for complete list of options
Warranty
Up to 5-year limited warranty
Rangedown
Up to 100:1
Communication Protocol
4-20 MA HART®, FOUNDATION™ fieldbus, PROFIBUS® PA
With unmatched flow and density measurement for liquids, gases and multiphase flow, ELITE Coriolis flow meters are designed to deliver accurate, repeatable flow measurement for even your most challenging environments and applications.
- Get unparalleled measurement sensitivity and stability from this uniquely designed meter
- Gain real-time and in-process measurement integrity assurance with Smart Meter Verification
- Realize unmatched flow and density measurement performance in your most challenging liquid, gas and slurry applications
Liquid Accuracy / Repeatability
0.1% - 0.05% / 0.05% - 0.025%
Gas Accuracy / Repeatability
0.25% / 0.20%
Density Accuracy / Repeatability
0.0005 - 0.0002 g/cc / 0.00025 - 0.0001 g/cc
