Level Measurement of Raw Cocoa Beans for Cocoa Processing
Accurately measure cocoa bean levels for precise inventory tracking in dusty conditions.
Continuous Level Monitoring with Radar and Point Level Technology
Raw cocoa beans are turned into raw cocoa powder and cocoa butter which are the base material for many chocolate products. The cocoa beans are stored in large storage bins and distributed into smaller vessels as they are separated and processed. The large sizes of storage silos, combined with the dusty environment and the irregular allocation of material inside the silos, make accurate measurement of stored levels very difficult. Accurate level measurement is the basis for continuous inventory tracking to ensure the supply of beans to the production.
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Product Solutions
The Rosemount™ 5408 Non-Contacting Radar Level Transmitter uses enhanced technology and Human Centered Design to deliver accurate, reliable measurements on both liquid and solid materials. Using two-wire FMCW and Smart Echo Supervision technologies, the Rosemount 5408 deploys a continuous echo to maximize radar signal strength and produce a more robust and reliable measurement. Delivering ease-of-use at every touch point, the Rosemount 5408 uses an intuitive software interface to guide the operator through installation, commissioning, proof-testing and maintenance. Powerful onboard diagnostics suite proactively monitors transmitter health and alerts if there is an issue. Safety certified to IEC 61508 for SIL 2 applications, the Rosemount 5408:SIS reduces cost of risk, increases efficiency and protects people and the environment.
- With Smart Echo Supervision™ technology, Rosemount Non-Contacting Radars automatically track all echoes, including those from obstructions in the vessel, and distinguish them from the real product surface echo. This ensures the true product level is reliably and accurately reported.
- Low 12V dc lift-off voltage
- Immune to intermittent power loss
Accuracy
Standard: ± 0.08 in. (± 2 mm)
Ultra accuracy: ± 0.04in. (± 1mm)
Ultra accuracy: ± 0.04in. (± 1mm)
Measurement Range
492 ft (150m), 82 ft (25 m) for Rosemount 5408:SIS in Safety mode
Operating Pressure
-15 to 1450 psi (-1 to 100 bar)
The Rosemount 2535 Solids Level Switch is particularly suited for full, demand and empty detection of fine grains and powders in storage and process vessels. It handles light solids and powders with ease and is suitable for use in hazardous and dusty environments. Its simple design makes it reliable, maintenance-free and less prone to clogging compared with other point level measurement technologies.
- Specialized for measurement of light solids and powders
- Reliable, simple and maintenance free measurement principle
- All wetted parts made from stainless steel
Operating Pressure
232 psi (16 bar)
Operating Temperature
-40 to 302°F (-40 to 150 °C)
Certifications/Approvals
CE, ATEX, IECEx, FM, FMc
The Rosemount 5300 Level Transmitter is ideal for challenging measurements on liquids, slurries, and solids, offering state of the art reliability and safety features in level and interface applications. Rosemount 5300 offers several advantages such as easy installation, no need for calibration, and is unaffected by process conditions. Also, it is SIL 2 certified making it your first choice for safety applications. It has a robust construction and features powerful built-in diagnostics allowing you to focus on the essential part - your plant.
- Direct Switch Technology gives increased sensitivity, high reliability, and long measurement ranges
- Signal Quality Metrics gives you the ability to work proactively with your level instrumentation
- Probe End Projection offers greater level measurement reliability
Accuracy
± 0.12 in. (3 mm)
Repeatability
± 0.04 in. (1 mm)
Measurement Range
Up to 164 ft (50 m)
The Rosemount 2501 Solids Level Switch withstands heavy loads and extreme temperatures, and is suitable for full, demand or empty detection for all bulk media in all types of vessel. It is a simple, robust and reliable technology that is insensitive to dust, electrical charge, adhesion, extreme temperature and pressure. It is simple to install and can be mounted in a vertical, horizontal or oblique position.
- Robust paddle design able to withstand heavy loads and extreme temperatures
- Mechanically stable shaft bearing design
- Unaffected by dust, electrostatic charging and caking
Operating Pressure
145 psi (10 bar)
Operating Temperature
-40 to 2012°F (-40 to 1100 °C)
Certifications/Approvals
CE, ATEX, IECEx, FM, CSA
