Level Measurement for Hull Storage in Seed Oil Production
Accurately measure levels of seed material build-up in silos to facilitate timely maintenance and cleaning cycles.
Level Measurement Technologies Prevent Product Damage and Loss
By-products from oil processing (meals, hulls, lecithin, hominy/dried maize, and others) are stored in silos before being shipped for use in the production of fertilizers, animal feeds, cosmetics, and other products. A major challenge, apart from continuous measurement of the material inside the silo, is early identification of material build-up. This can damage the quality of the product since the temperature inside the build-up rises over time, the by-products inside get burnt and stick to each other, forming hard bulks that cannot be used. To eliminate the loss, operators need to surmount this challenge by being able to detect the build-up as it begins to form. By seeing the allocation of material inside the silos in real time, users can facilitate the scheduling of any required maintenance and cleaning before damage is caused to the product or unexpected interruptions of the production process occur.
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Product Solutions
The Rosemount™ 5408 Non-Contacting Radar Level Transmitter uses enhanced technology and Human Centered Design to deliver accurate, reliable measurements on both liquid and solid materials. Using two-wire FMCW and Smart Echo Supervision technologies, the Rosemount 5408 deploys a continuous echo to maximize radar signal strength and produce a more robust and reliable measurement. Delivering ease-of-use at every touch point, the Rosemount 5408 uses an intuitive software interface to guide the operator through installation, commissioning, proof-testing and maintenance. Powerful onboard diagnostics suite proactively monitors transmitter health and alerts if there is an issue. Safety certified to IEC 61508 for SIL 2 applications, the Rosemount 5408:SIS reduces cost of risk, increases efficiency and protects people and the environment.
- With Smart Echo Supervision™ technology, Rosemount Non-Contacting Radars automatically track all echoes, including those from obstructions in the vessel, and distinguish them from the real product surface echo. This ensures the true product level is reliably and accurately reported.
- Low 12V dc lift-off voltage
- Immune to intermittent power loss
Accuracy
Standard: ± 0.08 in. (± 2 mm)
Ultra accuracy: ± 0.04in. (± 1mm)
Ultra accuracy: ± 0.04in. (± 1mm)
Measurement Range
492 ft (150m), 82 ft (25 m) for Rosemount 5408:SIS in Safety mode
Operating Pressure
-15 to 1450 psi (-1 to 100 bar)
The Rosemount 5300 Level Transmitter is ideal for challenging measurements on liquids, slurries, and solids, offering state of the art reliability and safety features in level and interface applications. Rosemount 5300 offers several advantages such as easy installation, no need for calibration, and is unaffected by process conditions. Also, it is SIL 2 certified making it your first choice for safety applications. It has a robust construction and features powerful built-in diagnostics allowing you to focus on the essential part - your plant.
- Direct Switch Technology gives increased sensitivity, high reliability, and long measurement ranges
- Signal Quality Metrics gives you the ability to work proactively with your level instrumentation
- Probe End Projection offers greater level measurement reliability
Accuracy
± 0.12 in. (3 mm)
Repeatability
± 0.04 in. (1 mm)
Measurement Range
Up to 164 ft (50 m)
