Importance of Measurement Instrumentation during the Secondary Crusher Stage
Efficiently breaking down larger rocks into more manageable fragments with advanced solutions
Improving efficiency and maximizing output for secondary crusher
The secondary crushing process in mining plays an important role, as it entails further reducing larger ore particle sizes to a portion of primary crushed feed. Employing a secondary crusher, such as a cone crusher, right sizes larger rocks into more manageable fragments, for the milling process. This stage is crucial for mining operators, as it facilitates the optimization of production processes and ensures that the final product meets specific requirements. In this critical stage, measurement instrumentation is critical. This enables operators to monitor and control the size reduction process. Accurate measurement of particle size distribution and throughput enables operators to fine-tune crusher settings, optimizing operations to achieve desired product specifications, and maximize production efficiency. Moreover, measurement instrumentation aids in troubleshooting potential operations and maitenance issues and upholding equipment performance standards.
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Product Solutions
The Rosemount 1208 Series provides accurate and reliable level measurement and open channel flow calculations. The radar level transmitter has been designed to solve challenges in water and wastewater, utilities and basic chemical applications. The Rosemount 1208 uses continuous non-contacting radar technology and features Smart Echo Supervision™ technology, in a compact PVDF housing with drinking water and food grade approvals. Its encapsulated design also withstands outdoor conditions and is fully submersible over extended periods of time. The Rosemount 1208 Series communicates via Bluetooth® wireless technology, 4-20 mA HART® or IO-link and has a broad range of mounting accessories, making it easily integrate into both new and existing systems.
- With Smart Echo Supervision™ technology, Rosemount Non-Contacting Radars automatically track all echoes, including those from obstructions in the vessel, and distinguish them from the real product surface echo. This ensures the true product level is reliably and accurately reported.
- Compact and robust design to withstand harsh environments, designed for outdoor conditions, submersion and hazardous location installations
- Simple configuration over your tablet/mobile device via Bluetooth® wireless technology
Communication Protocol
Bluetooth® wireless technology, 2-wire 4-20 mA HART or 3-wire 4-20 mA, IO-Link, Switch
Interoperability
Process connections and accessories sold separately. See Product Data Sheet for complete list of brackets, flanges, IO-Link accessories, etc.
Measurement Range
49.2 ft. (15m)
The Rosemount 2120 Level Switch provides easy to install, reliable level detection and control. 3 rdparty IEC61508 (SIL2) safety and hygienic certification with choice of outputs makes it suitable for a wide range of applications. It has no moving parts, needs no calibration and is virtually unaffected by process conditions. Adjustable switching delay prevents false switching in turbulent applications. Understand what is going on with your process- the visible heartbeat LED provides device status and health, and magnetic test point provides an easy-to-use functional test.
- Magnetic test point makes testing of the Rosemount 2120 easy
- Can be operated using the sun or battery as a power source with the 12Vdc option
- Fast drip fork design gives a quicker response time, especially with viscous liquids
Communication Protocol
Direct Load, PLC/PNP, Relay, 8/16 mA, NAMUR
Process Media Density
Minimum 37.5 lb/ft3 (600 kg/m3)
Viscosity
0.2 to 10000 cP (centiPoise)
The Rosemount™ 5408 Non-Contacting Radar Level Transmitter uses enhanced technology and Human Centered Design to deliver accurate, reliable measurements on both liquid and solid materials. Using two-wire FMCW and Smart Echo Supervision technologies, the Rosemount 5408 deploys a continuous echo to maximize radar signal strength and produce a more robust and reliable measurement. Delivering ease-of-use at every touch point, the Rosemount 5408 uses an intuitive software interface to guide the operator through installation, commissioning, proof-testing and maintenance. Powerful onboard diagnostics suite proactively monitors transmitter health and alerts if there is an issue. Safety certified to IEC 61508 for SIL 2 applications, the Rosemount 5408:SIS reduces cost of risk, increases efficiency and protects people and the environment.
- 26 GHz FMCW with unique energy efficient chip, try our Frequency Selector to see if this is the right frequency for you.
- Low 12V dc lift-off voltage
- Immune to intermittent power loss
Accuracy
Standard: ± 0.08 in. (± 2 mm)
Ultra accuracy: ± 0.04in. (± 1mm)
Ultra accuracy: ± 0.04in. (± 1mm)
Measurement Range
492 ft (150m), 82 ft (25 m) for Rosemount 5408:SIS in Safety mode
Operating Pressure
-15 to 1450 psi (-1 to 100 bar)
The Rosemount 214C RTD Temperature Sensor is a Pt-100, single or dual element resistant temperature detector (RTD) that covers a wide range of temperatures, from -321 to 1112°F (-196 to 600°C). An exceptional solution, this sensor has a thin-film and wire-wound design for application flexibility. With many calibration options, including Class A or B sensor accuracy, this sensor also offers Callendar-Van Dusen constants for transmitter-sensor matching to provide the highest level of accuracy.
- Single or dual element Pt-100 RTD with thin-film or wire-wound designs meets various application requirements
- Thin film sensor engineered to withstand high vibration industrial applications
- Wire-wound design for applications requiring high accuracy, dual-elements and/or are subjected to high temperatures
Temperature Range
For wire-wound element, 0.05 °C (0.020 ) maximum ice-point resistance shift after 1g vibration between 20 and 500 Hz for 150 hours according to IEC 60751:2008
Lead Wires
24 AWG wire, FEP insulated; color coded per IEC 60751
Time Constant / Response
10.8 seconds maximum required to reach 50% sensor response when tested in flowing water according to IEC 60751:2008
Engineered for versatility, the Rosemount 644 Temperature Transmitter is available with HART™, FOUNDATION™ Fieldbus or PROFIBUS™ protocols in head, field or rail mount styles and a variety of enclosure options. By adding a Local Operator Interface (LOI), you can update your transmitter configuration in the field without tools. For diverse application requirements, this transmitter includes diagnostic capabilities, such as Hot Backup™ capability, sensor drift alert and thermocouple degradation.
- Extremely versatile temperature transmitter available in HART™, FOUNDATION™ Fieldbus or PROFIBUS™ protocols
- Diverse mounting configurations including head, field or rail mount with many enclosure options
- LOI option eliminates the need for special configuration tools (i.e. field communicator) for ease-of-use
Input
Dual and single sensor capability with universal sensor inputs (RTD, T/C, mV, ohms)
Output Signal
4-20 mA /HART™ protocol, FOUNDATION™ fieldbus protocol, PROFIBUS™ PA protocol
Housing
Field mount, DIN A head mount or rail mount
