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Plantweb Insight™ Valve Health Application

The Valve Health application is software that generates health index indicators based on the degradation level of the connected valves. The health index is calculated and displayed on a dashboard to easily view the health of the full fleet of valves. The Valve Health application combines Emerson expertise and valve analytics to provide indicators adapted to the user-defined parameters of each valve. The dashboard also displays trends of past health, valve problem explanations, recommended actions, and a recommended time frame to take action. The Valve Health application empowers users to prioritize maintenance decisions with better information to improve the reliability and performance of the plant.

Key Features

  • Prioritize Repairs
    • The dashboard view allows users to quickly see which valves are in most need of attention and what steps are needed to restore health.
  • Automatic Monitoring
    • The application continuously monitors device alerts and runs analytics on live parameters to identify issues.
  • Control Valve Expertise
    • Knowledge from Emerson's control valve experts is incorporated into the application within recommended actions and timeframes.
    • A non-specialist in control valves can understand their valve fleet health and make decisions about it because of the color-coding and included what-to, how-to, and when-to actionable information.

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Plantweb Insight™ Valve Health App | Prioritize Your Repairs

Frequently Asked Questions

The Valve Health application provides a fleetwide dashboard that highlights valve health and maintenance priorities at-a-glance. Using color-coded repair urgency indicators and the Valve Health Index, users can quickly identify which valves require immediate attention and prioritize maintenance effects across their entire valve fleet.

Valve Health application continously analyzes valve and instrument data in real time using read-only access to connected devices. Because the application does not command valve movement or take equipment out of service, data analysis can be performed while the process remains in normal operation.

A complete list of available analytics can be found in the Valve Health application instruction manual. The application uses live device data, alerts, and operating conditions to generate actionable health insights that help users prioritize maintenance activities and improve valve reliability.

The Valve Health application supports multiple connectivity options to fit a wide range of plant architectures. Data can be collected through WirelessHART networks using Wireless Gateways and THUM adapters, through wired connections using AMS Device Manager, or through OPC UA connectivity from a DCS or other data source. Because infrastructure requirements may vary by facility, customers are encouraged to contact ValveHealthApp.Support@emerson.com for guidance on the best architecture for their specific application.

The Valve Health Index combines multiple valve parameters, device alerts, and application factors into a single easy-to-understand score. This allows maintenance and reliability teams to compare asset condition across their fleet, focus resources on the valves that present the highest risk, and make more informed maintenance decisions.

See the full list of available Plantweb Insight applications here.